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ferrites and a ccessories series/type: rm 4 the following products presented in this data sheet are being withdrawn. ordering code substitute product date of withdrawal deadline last orders last shipments b65804a5000x000 2010-09-24 2010-12-27 2011-03-28 for further information please contact your nearest epcos sales office, which will also support you in selecting a suitable substitute. the addresses of our worldwide sales network are presented at www.epcos.com/sales.
2 09/06 please read cautions and warnings and important notes at the end of this document. to iec 62317-4 core without center hole for transformer applications delivery mode: sets magnetic characteristics (per set) approx. weight (per set) gapped with center hole without center hole l / a l e a e a min v e 1.9 21 11 ? 231 1.7 22 13 11.3 286 mm ?1 mm mm 2 mm 2 mm 3 m1 . 4 51 . 6 5g material a l value nh s approx. mm e ordering code 1) -a with center hole -n with threaded sleeve k1 16 3% 1.0 24.2 b65803+0016a001 25 3% 0.40 37.8 b65803+0025a001 m33 40 3% 0.36 60.4 b65803+0040a033 63 3% 0.18 96 b65803+0063a033 n48 63 3% 0.16 96 b65803+0063a048 100 3% 0.10 152 b65803+0100a048 160 3% 0.06 243 b65803+0160a048 1) replace the + by the code letter ?a? or ?n? for the required version. b65803 core rm 4
3 09/06 please read cautions and warnings and important notes at the end of this document. ungapped material a l value nh e p v w/set ordering code -j without center hole n45 1700 +30/?20% 2290 b65803j0000r045 n30 1900 +30/?20% 2560 b65803j0000r030 t35 2800 +40/?30% 3770 b65803j0000y035 t38 3700 +40/?30% 4980 b65803j0000y038 n49 750 +30/?20% 1010 < 0.04 ( 50 mt, 500 khz, 100 c) b65803j0000r049 n87 1100 +30/?20% 1480 < 0.20 (200 mt, 100 khz, 100 c) b65803j0000r087 n97 1100 +30/?20% 1480 < 0.15 (200 mt, 100 khz, 100 c) b65803j0000r097 b65803 core rm 4
4 09/06 please read cautions and warnings and important notes at the end of this document. coil former material: gfr thermosetting plastic (ul 94 v-0, insulation class to iec 60085: h max. operating temperature 180 c), color code blue bakelite up 3420 ? [ e61040 (m) ] , hexion specialty chemicals gmbh solderability: to iec 60068-2-20, te st ta, method 1 (aging 3): 235 c, 2 s resistance to soldering heat: to iec 60068-2-20, test tb, method 1b: 350 c, 3.5 s winding: see data book 2007, chapter ?processing notes, 2.1? pins squared in the start-of-winding area. for matching clamp and insulating washers see page 5. sections a n mm 2 l n mm a r value ? pins ordering code 1 7.7 20 89 5 b65804k1005d001 6 B65804K1006D001 frm0305-k-e 4+0.15 0.6+0.1 1 2 3 5 6 6 5 4 3 2 1 0.450.05 0.650.05 4.40.3 ?0.52 2.54 ground ?1.3+0.1 ?1+0.1 hole arrangement view in mounting direction 0.45 max. 7.63 _ 0.1 6.88 0.1 _ 0.1?4.9 _ 0.2?7.9 _ 5 pins 6 pins 50 ? 10 _ ? b65804 accessories rm 4
5 01 / 1 0 please read cautions and warnings and important notes at the end of this document. clamp with ground terminal, made of stainle ss spring steel (tinned), 0.335 mm thick solderability to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s also available as strip clamp on reels on request insulating washer 1 between core and coil former for tolerance compensation and for insulation made of polyarylate film (ul 94 v-0, insulation class to iec 60085: e 120 c), 0.08 mm thick aryphan f68 5, [ e167 358 (m) ] , natural color, lofo high tech film gmbh insulating washer 2 for double-clad pcbs made of polycarbonate (ul 94 v-0, insulation class to iec 60085: e 120 c), 0.25 mm thick makrofol fr , [ e1 18859 (m) ] , natural color, bayer materialscience l l c clamp insulating washer 1 insulating washer 2 clamping forces for rm 4 ordering code clamp (ordering code per piece, 2 are required) b65806a2203x000 insulating washer 1 (reel packing, pu = 1 reel) b65804a5000x000 insulating washer 2 (bulk) b65804c2005x000 frm0012-j 9,3+0,2 8,3+0,15 0,55 0,15 _ 0,150,55 _ 4,5 +0,1 _ 0,3 0,7 2,4 max. frm0306-t 9.95 0.2 _ 0.29.95 _ (preliminary data) frm0157-q z max x a f min : extension of clamp from a to a 2 = x min f max : extension of clamp from a to a 1 = x max clamp opening a (mm) 8.3 +0.15 core nose z max (mm) 0.15 height of core pair x (mm) x min x max 8.75 9.25 clamping force f (n) f min f max 5 40 b65804, b65806 accessories rm 4
6 09/06 please read cautions and warnings and important notes at the end of this document. adjusting screw tube core with thread and core brake made of gfr polyterephthalate pocan b3235 ? [ e245249 (m) ] , lanxess ag ab figure tube core ordering code ? length (mm) material color code a1.81 2.0 k1 yellow b65539c1003x001 a1.81 2.7 k1 gray b65539c1002x001 a1.81 2.7 n22 red b65539c1002x022 b1.81 3.4 n22 green b65806c3001x022 b65539, b65806 accessories rm 4
7 09/06 please read cautions and warnings and important notes at the end of this document. to iec 62317-4 for compact transformers with high inductance without center hole delivery mode: sets magnetic characteristics (per set) l / a= 1.2 mm ?1 l e = 17.3 mm a e = 14.5 mm 2 a min = 11.3 mm 2 v e = 251 mm 3 approx. weight 1.2 g/set ungapped material a l value nh e p v w/set ordering code t38 5000 +40/?30% 4750 b65803p0000y038 n49 950 +30/?20% 900 < 0.04 ( 50 mt, 500 khz, 100 c) b65803p0000r049 n92 1000 +30/?20% 950 < 0.14 (200 mt, 100 khz, 100 c) b65803p0000r092 n87 1300 +30/?20% 1230 < 0.12 (200 mt, 100 khz, 100 c) b65803p0000r087 b65803p core rm 4 ?low profile?
8 01 /1 0 please read cautions and warnings and important notes at the end of this document. clamp with ground terminal, made of stainle ss spring steel (tinned), 0.3 mm thick, without ground terminal, made of stainless spring steel, 0.3 mm thick solderability to iec 60068-2-20, test ta, method 1 (aging 3): 235 c, 2 s clamping force 40 n per pair of clamps (typical value) also available as strip clamp on reels on request insulating washer 1 between core and coil former for tolerance compensation and for insulation made of poly arylate film (ul 94 v-0, insulation class to iec 60085: e 120 c), 0.08 mm thick aryp han f685 , [ e167358 (m) ] , natural color, lofo high tech film gmbh insulating washer 2 for double-clad pcbs made of polycarbonate (ul 94 v-0, insulation class to iec 60085: e 120 c), 0.25 mm thick makrofol fr , [ e118859 (m) ] , natural color, bayer materialscience l l c clamp with ground terminal clamp without ground terminal insul ating washer 1 insulating washer 2 ordering code clamp with ground terminal (ordering code per piece, 2 are required) b65804p2203x000 clamp without ground terminal (ordering code per piece, 2 are required) b65804p2204x000 insulating washer 1 (reel packing, pu = 1 reel) b65804a5000x000 insulating washer 2 (bulk) b65804c2005x000 frm0233-j 6,5+0,2 5,8+0,15 2,4 max. 0,7 0,150,55 _ 0,150,55 _ +0,1 0,3 4,5 _ frm0153-s 6,6+0,3 2,10,1 5,8+0,15 0,55 0,15 _ 0,15 0,55 _ frm0306-t 9.95 0.2 _ 0.29.95 _ (preliminary data) b65804 accessories for pth applications rm 4 ?low profile?
9 09/06 please read cautions and warnings and important notes at the end of this document. smd coil former with j terminals material: gfr liquid crystal polymer (ul 94 v-0, insulation class to iec 60085: f max. operating temperature 155 c), color code black vectra c 130 [ e83005 (m) ] , ticona solderability: to iec 60068-2-58, te st td, method 6 (group 3): 245 c, 3 s resistance to solder ing heat: to iec 60068-2-58, test td, method 6 (group 3): 255 c, 10 s permissible soldering temperature for wire-wrap connection on coil former: 400 c, 1 s winding: see data book 2007, chapter ?processing notes, 2.1? clamp without ground terminal, made of stainless spring steel, 0.3 mm thick also available as strip clamp (each carton containing 2 reels) coil former clamp 1) 6 and 8 terminals on request sections a n mm 2 l n mm a r value ? te r m i n a l s 1) ordering code 1 5.0 20.1 138 10 b65804b6010t001 clamp(ordering code per piece, 2 are required) b65804p2204x000 frm0258-5 14 2,5 11 2,75 1,2 2,75 4 x 2,75 = 11 leiterplattenlayout empfehlung fr das 11,60,2 ?4+0,15 80,1 10,1 2,40,1 4,20,1 2 kammern 1 kammer 1 2 3 4 56 7 8 9 10 4,6+0,2 0,60,1 0,5+0,2 0,450,05 13,60,1 7,25 5,2 7,65 0,1?4,9 _ 0,317 _ 0,10,6 _ 0,050,35 _ 0,17,9 _ recommended pcb layout frm0153-s 6,6+0,3 2,10,1 5,8+0,15 0,55 0,15 _ 0,15 0,55 _ b65804 accessories rm 4 ?low profile?
10 09/06 ferrites and accessories cautions and warnings mechanical stress and mounting ferrite cores have to meet mechanical requirements during assembling and for a growing number of applications. since ferrites are ceramic materials one has to be aware of the special behavior under mechanical load. as valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. especially high cooling rates under ultrasonic cleaning and high static or cyclic loads can cause cracks or failure of the ferrite cores. for detailed information see data book 2007, chapter ?general ? definitions, 8.1?. effects of core combination on a l value stresses in the core affect not only the mechanical but also the magnetic properties. it is apparent that the initial permeability is dependent on the stress state of the core. the higher the stresses are in the core, the lower is the value for the initia l permeability. thus the embedding medium should have the greatest possible elasticity. for detailed information see data book 2007, chapter ?general ? definitions, 8.2?. heating up ferrites can run hot during operation at hi gher flux densities and higher frequencies. nizn-materials the magnetic properties of nizn-materials can change irreversible in high magnetic fields. processing notes ? the start of the winding process should be soft. else the flanges may be destroid. ? to strong winding forces may blast the flanges or squeeze the tube that the cores can no more be mount. ? to long soldering time at high temperature (>300 c) may effect coplanarity or pin arrangement. ? not following the processing notes for soldering of the j-leg terminals may cause solderability problems at the transformer because of pollution with sn oxyd of the tin bath or burned insulation of the wire. for detailed information see data book 2007, chapter ?processing notes, 2.2?. ? the dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. for dimensioning the pins, the group of holes can only be seen under certain conditions, as they fit into the given hole arrangement. to avoid problems when mounting the transformer, the manufacturing tolerances for positioning the customers? drilling process mu st be considered by incr easing the hole diameter.
11 01/10 important notes the following applies to all products named in this publication: 1. some parts of this publication contain statements about the suitability of our products for certain areas of application . these statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. we nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. as a rule, epcos is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. for these reasons, it is always ultimately incumbent on the customer to check and decide whether an epcos product with the properties described in the product specification is suitable for use in a particular customer application. 2. we also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. in customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. the warnings, cautions and product-specific notes must be observed . 4. in order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous) . useful information on this will be found in our material data sheets on the internet (www.epcos.com/material). should you have any more detailed questions, please contact our sales offices. 5. we constantly strive to improve our products. consequently, the products described in this publication may change from time to time . the same is true of the corresponding product specifications. please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. we also reserve the right to discontinue production and delivery of products . consequently, we cannot guarantee that all products named in this publication will always be available. the aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. unless otherwise agreed in individual contracts, all orders are subject to the current version of the general terms of delivery for products and services in the electrical industry published by the german electrical and electronics industry association (zvei) . 7. the trade names epcos, baoke, alu-x, ceradiode, csmp, cssp, ctvs, deltacap, digisimic, dssp, miniblue, minicell, mkk, mlsc, motorcap, pcc, phasecap, phasecube, phasemod, phicap, siferrit, sifi, sikorel, silvercap, simdad, simic, simid, sineformer, siov, sip5d, sip5k, thermofuse, windcap are trademarks registered or pending in europe and in other countries. further information will be found on the internet at www.epcos.com/trademarks.

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